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Ultra
Class Bearing Units
Introducing
Ultra-Class, NTN's Newest, Most Advanced Bearing Unit
NTN,
a leader in the supply of bearing units, is
introducing the Ultra-Class mounted unit series.
NTN’s research along with extensive experience in
original equipment and the aftermarket has led to
their unique features that take mounted units to an
elevated level of design and performance.
Bearing units are
implemented in a vast number of applications because
they are versatile, easy to mount and simplify the
design process. NTN has a long history of providing
customers with numerous alternatives for general
industry and meeting modern demands for performance.
The Ultra-Class series further supports this effort by
offering ultimate sealing, efficient locking, and
integrated precision in one robust package.
Sealing: Ultra-Class
inserts utilize a full contact molded rubber seal that
is bonded to a steel backing plate. The seal lip rides
on the inner ring which has been precision ground to
provide a very smooth contacting surface. The metal
flinger that protects the seal lip is pressed onto the
inner ring. There are triangular fins (protrusions) on
the outside face of the flinger; these fins create an
outward flow of air from the bearing as the bearing
rotates. In this way, the flinger acts as a fan which
keeps dust and water away from the bearing. The
labyrinth effect between the flinger/seal combination
is very effective in highly contaminated applications.
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Figure 1 -
Flinger/Seal Combination
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Locking: Ultra-Class
units are available with set screw or eccentric collar
locking designs. Either selection is supplied with
NTN’s exclusive ball point set screw. The ball point
set screw features a hardened steel ball (HRC 62) that
is retained in the end of the set screw. This design
has several advantages over competitive designs:
- Threads
positively engage—Upon tightening, the steel
ball is squeezed back into the tapered portion of
the set screw, causing the threads to spread. This
expansion of the threads makes it extremely
difficult for the set screw to loosen when exposed
to vibration and/or shock loads.
- Develops larger
holding force—The ball point set screw makes
point contact with the shaft allowing easy
tightening and complete transmission of force to
the shaft. On the other hand, the cup point or
knurled cup point set screw designs make circular
contact with the shaft. In these designs, a
portion of the tightening torque is ultimately
used to cut a circular groove on the shaft and
thus reduces the holding force.
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Figure 2 -
Ball Point Set Screw Design
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- Can be used
repeatedly—The hardened steel ball does not
deform when tightened and only leaves a small
concave print on the shaft. Conversely, the cup
point set screw not only marks the shaft, but the
screw itself becomes damaged, reducing its
effectiveness if retighten after removal.
Precision:
Ultra-Class inserts are consistently manufactured to
tight tolerances for concentricity and roundness. The
precise fit between the bearing and housing bore
eliminates the need for anti-rotation devices used by
other manufacturers. These qualities when combined
with it’s superior steel cage design and excellent
quality control practices allows these units to
provide greater rotational accuracy, quiet operation,
longer life and contribute to higher speed capability.
Robust Package:
Ultra-Class series is available in a high quality cast
iron pillow block or flange style housing specifically
designed to provide high rigidity and strength for
Heavy Duty applications. Pillow blocks are supplied
with a solid base and grease fitting located at a 45º
angle as standard. All NTN Ultra-Class units have a
unique metallic nameplate showing the complete part
number for the unit. This nameplate provides permanent
and durable part number identification for easy
identification.
Ultra
Class Bearing Catalog - 1.2 mb .pdf File |